Quick Details
Description
- Type: Capping Machine, Stand / Table
- Condition: New
- Application: Beverage, Chemical, Commodity, Food, Machinery & Hardware, Medical
- Driven Type: Electric
- Automatic Grade: Semi-Automatic
- Voltage: 220v 50hz
- Power: 0.1KW
- Packaging Type: Cartons
- Packaging Material: Wood
- Place of Origin: Guangdong, China (Mainland)
- Brand Name: KTD
- Model Number: Q1050
- Dimension(L*W*H): 300*250*600 mm
- Weight: 30kg
- Certification: CE ISO
- After-sales Service Provided: Engineers available to service machinery overseas
- Air presurre of Capping Machine: 0.4-0.6Mpa
- Cap height of Capping Machine: 5-80mm
- Working Speed of Capping Machine: 20-40pcs/min
- Bottom Cap Diameter of Capping Machine:0-200mm
- TOP Cap Diameter of Capping Machine:10~60mm(Customized
- Bottle height of Capping Machine:40~300mm(customize)
1. Purpose and features
KTD Q1050 Plastic cap machine is a sealing packing machine designed by our company to meet the demand of market. It has features of beautiful outline, simple adjustment, high sealing quality, low cost, convenient use, low-pressure control and safety. It has become an ideal machine for capping of small bottles of medicine, health care products, chemical and cosmetics.
2. Main tech. parameters
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No.
|
Description
|
Parameter
|
Unit
|
|
1
|
Power supply
|
|
V
|
|
|
Hz
|
|
2
|
Air pressure
|
0.4-0.6
|
Mpa
|
|
3
|
Cap Diameter
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10~50
|
mm
|
|
4
|
Cap height
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5~20
|
mm
|
|
5
|
Bottle height
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20~380
|
mm
|
|
6
|
Working Speed
|
20-40
|
Pcs/min
|
|
7
|
Weight
|
30
|
Kg
|
|
8
|
Dimensions
|
300*250*600 mm
|
mm
|
3. Operation Method (refer to Fig. 1)
3.1 Preparation before installation and adjustment
3.1.1 Prepare a nylon locating head for cap sealing subject to the size of cap (you may refer to the nylon locating head on the main machine. Change its inside diameter subject to the size of cap. For example, the inside diameter
of nylon locating head shall be 16.1~16.2mm and chamfering 1*45 for cap 16.mm) as well as a capping for worktable (process the bore according to the diameter of bottle body).
3.1.2 Loosen the forcing screw (33), turn the hand wheel. Adjust the height of machine nose according to the bottle height. Keep the locating head (48)10 - 20mm higher than the bottle. Hold the bottle at the center of worktable and locating head and then tighten the forcing screw (33).
3.2 Adjustment of sealing cap
3.2.1 Loosen both regulating screw (11) and forcing screw (09). Remove the regulating lever of pressure wheel to keep it open to maximum extent. Place the bottle at the center of worktable. Press down the handle grip to lowest level. Remove the regulating lever of pressure wheel to keep the pressure wheel close to the cap. Adjust the height of locating head (48) to keep the top side of pressure wheel against lower part of cap according to pressing height of pressure wheel (46).
3.2.2 Press down the handle grip to lowest level. Remove the regulating lever of pressure to lower part of cap and then tighten the forcing screw.
3.2.3 Replace with a bottle with a complete cap and keep it at the center of worktable. Turn on the work switch for trial sealing. Tighten all the regulating screws in case of successful trial operation. Then start normal sealing.
4. Maintenance
4.1 Connect the machine with earth line to prevent from electric leakage.
4.2 Open the guide cover (29) and add appropriate amount of machine oil on sliding part and turning part of pressure wheel every week.
4.3 Lock all the nuts and screws and recover the guide cover before work.
5 Troubleshooting (refer to Fig. 1 and 2)
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Failure
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Cause
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Solution
|
|
The failure of motor after switching on
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Failure of power supply
|
Connect with power supply
|
|
Burnout of bridge rectifier
|
Replace with a new rectifier
|
|
Damaged switch
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Replace with a new switch
|
|
The bottle is pressed broken
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Damaged travel switch
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Replace with a new travel switch (19)
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|
Too big force of pressure wheel
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Reduce the force of regulating screw (19)
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|
Poor bottle
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Replace with bottle of good quality
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|
Unfirm capping
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Less pressure of pressure wheel
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Increase the pressure of regulating screw (19)
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High locating head
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Lower the locating head
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|
Unstable capping
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Distort cap
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Replace with an eligible bottle
|
|
Insufficient amount of compression
|
Lower the machine nose and keep the roller on the cylinder face of arbor
|
We specialize in manufacturing Filling Machines, Capping machine, Labeling machine Homogenizer, Emulsifier, Water Treatment Equipment, Filtration, Mixer, Storage Tank, Sealing Machines, Laser Smart Packing Machine , Laboratory Mixer.
